煤炭工程 ›› 2025, Vol. 57 ›› Issue (12): 111-117.doi: 10. 11799/ ce202512015

• 生产技术 • 上一篇    下一篇

煤质特性对三产品智能光电干选机分选效果的影响研究

宋 欢,刘利波,柳 骁,孙海洋   

  1. 1. 国能准能集团有限责任公司,内蒙古 鄂尔多斯 010300

    2. 西安唐之广工程技术有限公司,陕西 西安 710032

  • 收稿日期:2025-03-28 修回日期:2025-10-31 出版日期:2025-12-11 发布日期:2026-01-26
  • 通讯作者: 孙海洋 E-mail:1041988511@qq.com

Research on the influence of coal quality on the separation efficiency of three-product intelligent photoelectric dry separator

  • Received:2025-03-28 Revised:2025-10-31 Online:2025-12-11 Published:2026-01-26

摘要:

当前智能光电干选机多为两产品分选,在处理中煤含量大的原煤时灵活性不足,易导致煤炭资源损失。三产品智能干选机通过多级识别与分选机构设计,可同时分选出精煤、中煤与矸石三类产品。为了明确煤质特性(如粒度组成、密度组成)对三产品干选机分选效果的影响, TDS32-300型三产品智能光电干选机为对象,分析了不同煤质特性入料的分选效果差异。结果表明,光电智能干选机的可能偏差远高于重介质分选设备,用于重选设备工艺性能评价的可能偏差E值并不适用于光电智能干选机分选性能的评价。入料性质对三产品干选机的分选效果有显著影响,大粒级含量越多,分选效果越好,大于70mm粒级的含量越高越有利于分选。当入料的中间密度级含量大时会对三产品干选机的中煤与精煤分选精度造成一定影响。研究结果为三产品智能光电干选机的精细化分选和系统升级提供借鉴意义。

关键词: 干法选煤, 精细化智能分选, 三产品光电分选, 密度组成, 粒度组成, 可能偏差

Abstract:

Currently, most intelligent photoelectric dry separators are designed for two-product separation, which lack flexibility when processing raw coal with high middlings content, leading to potential coal resource losses. To address this issue, the three-product intelligent dry separator, through multi-stage recognition and separation mechanism design, can simultaneously separate clean coal, middlings, and gangue. Existing research on three-product dry separators primarily focuses on mechanical structure optimization or image recognition algorithm improvements, while the impact of coal quality characteristics (such as particle size composition and density composition) on separation efficiency remains unclear. This study investigates and compares the coal quality characteristics and corresponding separation effects of two feed materials using the TDS32-300 three-product intelligent photoelectric dry separator. Experimental results show that the probable deviation of the photoelectric intelligent dry separator is significantly higher than that of dense medium separation equipment, and the E-value used for evaluating the performance of dense medium separation equipment is not suitable for assessing the separation performance of photoelectric intelligent dry separators. The properties of the feed material significantly affect the separation efficiency of the three-product dry separator. A higher content of large particle sizes improves separation efficiency, and a higher content of >70 mm particles is more conducive to separation. When the feed material contains a high proportion of intermediate density particles, the separation accuracy of middlings and clean coal by the three-product dry separator is significantly reduced. The findings of this study provide valuable insights for the refined separation and system upgrade of three-product intelligent photoelectric dry separators.

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